10/11kV Energy-Saving SCB Dry-Type Transformer | TSTY

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10kV 11kV Dry-Type Transformer
10kV 11kV Dry-Type Transformer

Proprietary 7-step core and vacuum casting ensure superior overload capacity and maintenance-free safety.

Overview
Key Applications
Why Choose?
Engineering
Technical Specifications
Customization
Support
Overview
The TSTY 10kV/11kV Energy-Saving SCB Dry-Type Transformer combines advanced vacuum epoxy casting with vertically integrated core manufacturing to exceed IEC 60076 and GB20052-2024 efficiency standards while ensuring fire-safe, pollution-free operation in high-demand environments.
Unlike generic dry-types, TSTY units feature automated 7-step 45° full-mitered core stacking and self-leveling mirror-finish casting, achieving 3–5% lower no-load loss, ~30% reduced excitation current, and near-zero partial discharge. Rated 50–3,000kVA with AN/AF cooling, it withstands -40°C to +120°C extremes and severe seismic conditions, making it the preferred solution for facilities where safety, reliability, and lifecycle cost outweigh initial capital expenditure. All units are UL/CE certified and designed for 30-year service life with zero oil-related maintenance.
Key Applications
Commonly specified for 10kV/11kV projects where safety certification, environmental adaptability, and verified energy savings are non-negotiable over standard dry-type alternatives.
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Transmission & Distribution Systems
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Renewable Energy Integration Stations
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Industrial Manufacturing Power Supply
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Oil & Gas Hazardous Zone Distribution
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Mining & Heavy Industry Substations
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Transportation Infrastructure Power Systems
Why Choose TSTY 10kV/11kV Dry-Type Transformer?
All units feature copper/aluminum windings per spec, H-class insulation, and IP20/IP23D enclosures for decades of reliable indoor/outdoor sheltered service.
Exceeds global efficiency standards

Performance parameters surpass GB/T10228 and IEC 60076 benchmarks; 7-step core reduces no-load loss by 3–5% versus conventional 3-step designs, directly supporting GB20052-2024 Tier 1 compliance.

Vacuum-cast dielectric integrity

Proprietary vertical pouring molds achieve self-leveling mirror finish on winding top surfaces, eliminating voids and ensuring <10pC partial discharge even in humid or corrosive atmospheres.

Extreme environment resilience

Sealed epoxy encapsulation blocks moisture, dust, and salt spray; validated for -40°C to +120°C operation and seismic Zone IV resistance without derating.

High-overload thermal margin

Optimized AN/AF cooling design sustains 140% continuous overload with hotspot margins documented per IEC 60076-12, ideal for seasonal load swings and emergency backup scenarios.

Zero-pollution safety certification

F1/E2/C2 fire classification meets NFPA 70E and local building codes; oil-free construction eliminates spill containment, reducing OPEX by >60% versus oil-filled equivalents.

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Engineering & Global Compliance
Every TSTY 10kV/11kV SCB Transformer integrates proprietary manufacturing with multi-standard validation:
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Core performance verification

No-load loss and excitation current measured per IEC 60076-1 on every unit; test reports reference actual 7-step core batch data confirming advantage over catalog values based on 3-step benchmarks.

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Cast-coil quality assurance

Partial discharge tested at 1.5Um; visual inspection documents mirror-finish surface as proxy for void-free encapsulation; induced voltage test confirms dielectric coordination for 10kV/11kV surge environments.

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Thermal & overload validation

AN/AF temperature rise tested at rated and 140% overload; hotspot measurements verify compliance with IEC 60076-12 emergency loading guidelines.

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Multi-standard certification

Units carry CE mark for EU market, UL listing for North America, and CCC for China; all tests performed in CNAS-accredited lab with reports traceable to international standards.

Technical Specifications
Standard configurations for 50–3,000kVA 10kV/11kV dry-type transformers, 10/11kV primary / 0.4kV secondary, AN/AF cooling, compliant with IEC 60076-11, GB/T10228, GB20052-2024, UL, CE.
S22 Dry-type Three-phase Double-winding No-load Voltage Regulation Distribution Transformers
Rated Capacity KVA Voltage Combination No-Load Loss Load Loss
W W
  High Voltage(kV) Tapping Range Low Voltage (kV)   B F H
(100℃)( (120 ℃)( 145 ℃)
30 6
6.3
6.6
10
10.5
11
±5%
±2×2.5%
0.4 105 605 640 685
50 155 845 900 965
80 210 1160 1240 1330
100 230 1330 1415 1520
125 270 1565 1665 1780
160 310 1800 1915 2050
200 360 2135 2275 2440
250 415 2330 2485 2665
315 510 2945 3125 3355
400 570 3375 3590 3850
500 670 4130 4390 4705
630 775 4975 5290 5660
630 750 5050 5365 5760
800 875 5895 6265 6715
1000 1020 6885 7315 7885
1250 1205 8190 8720 9335
1600 1415 9945 10555 11320
2000 1760 12240 13005 14005
2500 2080 14535 15445 16605
Customization & Optional Features
Every TSTY 10kV/11kV Dry-Type Transformer is built to order with options reflecting proprietary manufacturing capabilities, distinct from generic dry-type offerings:
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Winding conductor selection

Oxygen-free copper for maximum efficiency and short-circuit withstand, or EC-grade aluminum with proprietary brass-rod joints for cost optimization; both validated for mirror-finish casting adhesion and thermal cycling endurance.

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Cooling system adaptation

Natural air convection (AN) for units ≤200kVA or low-loss profiles; forced-air fans (AF) with thermostatic control for higher capacities or overload requirements; optional redundant fan sets and alarm contacts for N+1 redundancy in critical facilities.

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Enclosure & environmental protection

Bare coil for clean indoor switchgear rooms; IP20 ventilated steel enclosure for general indoor use; IP23D stainless steel weatherproof housing with anti-condensation heaters for outdoor/sheltered deployment in coastal or industrial zones.

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Voltage regulation strategy

Off-circuit tap changer (±2×2.5% standard) for fixed-ratio 10kV/11kV applications, or on-load tap changer (OLTC) for sites with significant voltage fluctuation; custom tap ranges and step voltages available to match local grid codes.

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Smart monitoring integration

Embedded PT100 sensors in LV coils and core clamps with Modbus/IEC 61850 outputs for BMS/SCADA integration; optional fan runtime counters, insulation resistance monitors, and third-party thermostat brands per client specification.

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Physical & aesthetic customization

Custom dimensions to fit existing 10kV/11kV switchgear footprints; RAL color matching for architectural coordination; bilingual nameplates with QR codes linking to digital manuals, test certificates, and spare parts lists.

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Performance tier tailoring

No-load and load losses optimized to exceed GB20052-2024 Tier 1 or client-specific efficiency targets; custom loss guarantees backed by actual core batch test data rather than catalog averages.

Support & Documentation
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IEC-compliant datasheets and one-line diagrams
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Full type-test reports (lightning impulse, etc.)
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Installation, operation & maintenance manuals
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Regional technical support: 24/7 engineering assistance + spare parts hubs in Asia, Africa, and the Middle East

Ready to Specify for Your Project?

Tell us your project requirements—voltage level, environment, grid code, or delivery timeline—and we’ll provide a compliant, optimized solution.

Ready to Specify for Your Project?