YBF Wind & PV Step-Up Substation for 690/800V | TSTY

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YBF Series Wind/Photovoltaic Substation
YBF Series Wind/Photovoltaic Substation

Inverter-Matched Step-Up Solution with Harmonic Mitigation for Utility-Scale Renewable Generation

Overview
Key Applications
Why Choose?
Engineering
Technical Configurations
Customization
Support
Overview
The TSTY YBF Series Wind/Photovoltaic Substation is a purpose-engineered step-up conversion unit designed specifically to interface renewable energy inverters with medium-voltage collection networks. Unlike general-purpose distribution transformers, the YBF series addresses the unique electrical stresses of inverter-fed power systems—including high-frequency harmonics, rapid load cycling, and wide voltage fluctuation margins (690V±10% / 800V AC)—while maintaining grid-code compliance at the point of interconnection.
Available in three platform variants (European-style compartmentalized, American-style integrated tank, and Hua-style hybrid), each YBF unit integrates the step-up transformer, MV/LV switchgear, protection devices, and intelligent monitoring within a single climate-sealed enclosure rated IP54/IP65. The fully sealed oil-immersed variant achieves IP68 on the transformer body, eliminating moisture ingress and oxidation risks critical to long-term reliability in desert, coastal, and high-altitude installations.
With factory pre-commissioning rates exceeding 90%, YBF substations reduce on-site installation cycles by 50% compared to conventional civil-built alternatives, enabling faster energization of solar arrays and wind turbine clusters across all terrain types.
Key Applications by Industry
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Renewable Energy Systems
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Power Transmission & Distribution
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Industrial Manufacturing
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Oil & Gas
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Mining & Heavy Industry
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Transportation Infrastructure
Why Choose YBF Series Wind/PV Substation?
Inverter-Specific Electrical Design

Low-voltage winding engineered to withstand high dv/dt stress and harmonic currents from PWM inverters; reinforced insulation coordination prevents premature dielectric failure under continuous non-sinusoidal loading.

Integrated Power Quality Management

Optional built-in APF/SVG modules achieve THD<3% at PCC without external equipment; dynamic reactive power response supports grid voltage stability during cloud transients and wind gusts.

Extreme Environment Sealing

Transformer body IP68 + HV/LV compartment IP54 dual-seal architecture; special shot-blasted enclosure with UV-resistant coating resists sand abrasion, salt spray, and thermal cycling from –40°C to +50°C.

Wide Input Voltage Tolerance

Rated for 690V±10% wind turbine output and 800V AC next-generation PV inverter compatibility; OLTC option available for sites with >±5% steady-state voltage deviation.

Fire-Safe Construction Options

FR3/K-class fire-retardant insulating liquid or cast-resin dry-type transformer core; optional aerosol/gas automatic suppression system activated by multi-point thermal detection.

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Engineering & Global Compliance
Every YBF Series substation is manufactured under TSTY’s renewable-specialized quality framework
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Standards Compliance
  • Product Standard: IEC 61330, GB/T 17467, NB/T 42091 (Wind/PV specific)
  • Transformer Performance: IEC 60076-1/2/3/5, IEEE C57.12
  • Safety Certification: CE (EU), UL/cUL (North America), CCC (China), EAC (CIS)
  • Grid Code Alignment: Pre-configured to meet ENTSO-E, IEEE 1547, GB/T 19964 regional interconnection requirements
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Renewable-Grade Materials

Amorphous alloy or high-permeability grain-oriented silicon steel cores optimized for harmonic flux; copper windings with Class H insulation upgrade for inverter duty; acrylic rubber gaskets validated for 20-year UV/ozone resistance.

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Automated Production Consistency

95% automated core stacking, coil winding, and vacuum oil filling; CNAS-accredited lab performs routine + type tests including harmonic loss measurement, partial discharge under repetitive impulse, and temperature rise at non-sinusoidal load.

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Enclosure Durability Validation

7-layer nano composite coating system passes 20,000-hour neutral salt spray test per ISO 12944 C5-M; mechanical impact test IK10; seismic qualification Zone 4 available for tectonic-active regions.

Technical Configurations
YBF Series Wind/Photovoltaic Substation
Rated Power (KVA) High Voltage (V) Low Voltage (V) Dimension(mm) Weight(KG)
W D H Oil Weight Total Weight
15KVA 34500/
19920
13800/
7957
13200/
7620
12470/
7200
or others
120-240
240-480
610 740 840 45 294
25KVA 610 740 840 68 362
37.5KVA 610 760 840 75 476
50KVA 610 810 840 93 553
75KVA 610 860 840 132 672
100KVA 740 940 910 141 742
167KVA 760 1190 910 207 952
250KVA 780 1210 910 250 1020
Customization & Optional Features
Every YBF substation is engineered-to-order for site-specific renewable integration requirements:
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Transformer Core Technology

Amorphous alloy (no-load loss reduced 30%+ vs. conventional Si-steel), nanocrystalline, or ultra-low-loss GOES for projects with strict LCOE targets.

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Grid Support Functions

Factory-integrated SVG for dynamic voltage regulation; frequency-watt/volt-var curve programming per local grid code; black-start capability for islanded microgrid applications.

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Climate Adaptation Packages

Desert package (enhanced forced-air cooling + G4 sand filtration + UV-stabilized coating); Arctic package (trace heating + low-temp oil + insulated enclosure walls); Marine package (316L SS hardware + C5-M coating + anti-condensation dehumidifier).

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Fire Safety & Suppression Systems

FR3/K-class fire-retardant insulating liquid or cast-resin dry-type core; optional multi-point thermal detection triggered aerosol/gas automatic extinguishing system for high-fire-risk zones.

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Cybersecurity Hardening

IEC 62351 compliant communication encryption; unidirectional gateway for OT/IT network segregation; tamper-evident physical access controls.

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Transport & Installation Optimization

Split-module design for oversized units exceeding road transport limits; integrated lifting/spreader beam certification; pre-assembled cable terminations reducing field labor by 60%.

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Documentation Package

Bilingual nameplates and warning labels; region-specific grid compliance declaration; FAT report with harmonic spectrum analysis; BIM-ready 3D model for EPC digital twin integration.

Support & Documentation
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IEC-compliant datasheets and one-line diagrams
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Full type-test reports (lightning impulse, etc.)
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Installation, operation & maintenance manuals
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Regional technical support: 24/7 engineering assistance + spare parts hubs in Asia, Africa, and the Middle East

Ready to Specify for Your Project?

Tell us your project requirements—voltage level, environment, grid code, or delivery timeline—and we’ll provide a compliant, optimized solution.

Ready to Specify for Your Project?