100/200/215kWh Air-Cooled C&I Energy Storage | TSTY

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Air-cooled Energy Storage System 215kWh/200kWh/100kWh
Air-cooled Energy Storage System 215kWh/200kWh/100kWh

Modular, Rapid-Deploy Air-Cooled BESS Platform for Distributed C&I and Grid Edge Applications

Overview
Key Applications
Why Choose?
Engineering
Technical Specifications
Customization
Support
Overview
The TSTY Air-cooled Energy Storage System series (100kWh / 200kWh / 215kWh) is a compact, modular battery energy storage platform engineered specifically for distributed commercial & industrial (C&I), grid-edge, and light-utility applications where installation speed, footprint flexibility, and O&M simplicity take precedence over ultra-high energy density.
Unlike liquid-cooled systems designed for utility-scale bulk storage, this air-cooled platform leverages an optimized forced-air convection architecture with intelligent variable-speed fan control, achieving cell-to-cell temperature differential ≤3.5°C under standard operating conditions while eliminating coolant leak risks, glycol maintenance, and chiller parasitic loads entirely.
Available in three standardized capacity tiers—100kWh for telecom/rural backup, 200kWh for C&I peak-shaving, and 215kWh for high-density distributed nodes—all variants share a common mechanical and electrical interface, enabling seamless parallel stacking from single-unit deployments to multi-MWh aggregated systems without custom engineering. Each unit integrates LFP battery modules, bidirectional PCS, BMS, EMS, fire suppression, and LV switchgear into a factory-preassembled IP54 enclosure rated for –20°C to +50°C outdoor operation.
With plug-and-play commissioning in under 4 hours and zero specialized thermal management infrastructure required, it delivers the fastest time-to-energization in its class for distributed energy projects across all terrain types.
Key Applications by Industry
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Renewable Energy Systems
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Power Transmission & Distribution
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Industrial Manufacturing
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Oil & Gas
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Mining & Heavy Industry
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Transportation Infrastructure
Why Choose TSTY Air-cooled ESS Series?
Zero Liquid Risk & Maintenance Simplicity

Pure air-cooling architecture eliminates coolant leaks, glycol degradation, pump failures, and chiller servicing entirely; reduces scheduled O&M visits by 60% versus liquid-cooled systems; ideal for unattended distributed sites with limited technical workforce access.

Intelligent Variable-Speed Thermal Management

AI-driven fan control algorithm dynamically adjusts airflow based on real-time cell temperature gradient, ambient conditions, and cycling profile; maintains ≤3.5°C ΔT at 0.5C continuous discharge while reducing auxiliary power consumption by 25% versus fixed-speed designs; extends calendar life to 6,000+ cycles at 80% EOL.

Modular Parallel Scalability

Common mechanical/electrical interface across 100/200/215kWh variants enables plug-and-play parallel stacking up to 10 units per AC bus without master-slave reconfiguration; supports phased capacity expansion aligned with load growth or budget cycles; no custom engineering or retrofit required.

Rapid Plug-and-Play Deployment

Factory pre-commissioned to 98% completion; single-unit installation and energization in under 4 hours including foundation bolting, AC cable connection, and parameter verification; no specialized thermal infrastructure, coolant filling, or complex piping required; reduces EPC labor cost by 45%.

Compact Footprint & Flexible Siting

215kWh variant achieves 180kWh/m³ volumetric density in outdoor-rated cabinet; 40% smaller footprint than equivalent-capacity liquid-cooled containers; enables installation in space-constrained urban rooftops, parking lots, and equipment yards without civil modification.

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Engineering & Global Compliance
Every TSTY Air-cooled ESS unit is manufactured under a distributed-BESS specialized quality framework:
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Standards Compliance
  • Product Standard: IEC 62619, UL 9540, UL 9540A, NB/T 42091
  • PCS Performance: IEC 62477, IEEE 1547-2018, EN 50549
  • Battery Safety: UN38.3, IEC 62619, GB 38031
  • Safety Certification: CE (EU), UL/cUL (North America), CCC (China), EAC (CIS)
  • Grid Code: Pre-configured for IEEE 1547, ENTSO-E RfG, GB/T 36558 distributed generation requirements
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Cell & Module Specification

Tier-1 LFP prismatic cells (280Ah/306Ah options) with 6,000-cycle warranty; laser-welded busbars with torque-indicating fasteners; module-level contactor and fuse protection; IP54 module sealing for dust immunity; 100% incoming cell testing including capacity matching and self-discharge screening.

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Airflow Uniformity Validation

CFD-simulated duct design ensures <5% airflow deviation across all module positions; thermal imaging verification under full-load confirms ΔT compliance at rated ambient extremes; fan MTBF >80,000 hours with redundant tachometer feedback for failure detection.

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Factory Acceptance Testing

100% units undergo 2-hour rated charge/discharge cycle verification; thermal scan confirms ΔT ≤3.5°C; protection relay coordination test; communication protocol validation; fire suppression functional check; partial SOC shipping preparation per UN38.3/DG regulations.

Technical Specifications
Air-cooled Energy Storage System 215kWh/200kWh/100kWh
Parameter 100kWh Variant 200kWh Variant 215kWh Variant
Nominal Capacity 100 kWh (0.5C/25°C) 200 kWh (0.5C/25°C) 215 kWh (0.5C/25°C)
Usable Energy 90 kWh (90% DOD) 180 kWh (90% DOD) 193.5 kWh (90% DOD)
Rated Power 50 kW (0.5C) 100 kW (0.5C) 100 kW / 150 kW Selectable
DC Voltage Range 400–700 V 500–900 V 600–1000 V
AC Output Voltage 380V / 400V 380V / 400V / 480V 380V / 400V / 480V
Round-Trip Efficiency >95.5% (System Level) >96% (System Level) >96.2% (System Level)
Cooling Method Intelligent Forced Air Intelligent Forced Air Enhanced Variable-Speed Air
Cell-to-Cell ΔT ≤3.5°C @ 0.5C ≤3.5°C @ 0.5C ≤3.0°C @ 0.5C
Cycle Life 6,000 Cycles @ 80% EOL 6,000 Cycles @ 80% EOL 6,000 Cycles @ 80% EOL
Enclosure Rating IP54 IP54 IP54D
Operating Temp –20°C to +50°C –20°C to +50°C –20°C to +50°C
Dimensions (L×W×H) 1,300×800×1,800 mm 2,200×1,000×2,000 mm 2,400×1,100×2,100 mm
Weight (Approx.) 950 kg 1,750 kg 1,950 kg
Max Parallel Units 10 per AC Bus 10 per AC Bus 10 per AC Bus
Customization & Optional Features
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Capacity & Power Tier Selection

Field-selectable 100/200/215kWh capacity via software license unlock; dual-power rating option (e.g., 100kW/150kW) for applications requiring asymmetric charge/discharge profiles; future-proof hardware enables capacity upgrade without physical replacement.

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Grid Interaction Functions

Factory-programmed volt-var/watt-freq curves per local utility requirement; anti-islanding protection compliant with IEEE 1547-2018; optional grid-forming mode for microgrid primary frequency response; demand response API integration for aggregator programs.

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Climate Adaptation Options

Cold-climate package (anti-condensation heater + inlet air pre-heater + low-temp lubricated fans); hot-climate package (enhanced exhaust fan + solar shield + UV-stabilized coating); coastal package (stainless steel hardware + corrosion-resistant filter mesh).

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Enhanced Safety Packages

Per-module aerosol + compartment clean agent dual-suppression; optional external early warning panel with gas/particle dual detection for indoor installations; arc-fault detection and interruption (AFDD) integrated in DC circuit; third-party fire engineering review report for permitting.

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Communication & Monitoring Flexibility

Native Modbus RTU/TCP, CAN, and Ethernet-IP protocol support; optional 4G/5G wireless module for remote sites without wired connectivity; cloud-based monitoring dashboard with mobile app alert; local HMI touchscreen for on-site diagnostics without laptop.

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Installation & Transport Optimization

Integrated fork slots and lifting lugs for pallet jack and crane handling; pre-assembled AC/DC cable connectors reducing field wiring time by 70%; stackable design for multi-unit vertical deployment in space-constrained sites; partial SOC shipping per UN38.3 for simplified logistics.

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Documentation & Digital Deliverables

Bilingual nameplates and quick-start guide; FAT report with thermal mapping and efficiency verification; BIM-compatible 3D model for layout coordination; cybersecurity compliance declaration per IEC 62443; spare parts list with preventive maintenance schedule.

Support & Documentation
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IEC-compliant datasheets and one-line diagrams
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Full type-test reports (lightning impulse, etc.)
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Installation, operation & maintenance manuals
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Regional technical support: 24/7 engineering assistance + spare parts hubs in Asia, Africa, and the Middle East

Ready to Specify for Your Project?

Tell us your project requirements—voltage level, environment, grid code, or delivery timeline—and we’ll provide a compliant, optimized solution.

Ready to Specify for Your Project?