Amorphous Alloy Dry Transformer for Data Centers | TSTY

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Amorphous Alloy Dry-Transformer
Amorphous Alloy Dry-Transformer

Flame-retardant design cuts no-load losses by 60–70% for data centers and sustainable infrastructure.

Overview
Key Applications
Why Choose?
Engineering
Technical Specifications
Customization
Support
Overview
The TSTY Amorphous Alloy Dry-Type Transformer replaces conventional silicon steel cores with high-performance iron-based amorphous metal, achieving 60–70% lower no-load losses and significantly reduced excitation current while maintaining full dielectric integrity without liquid insulation. Engineered specifically for 24/7 energized but variably loaded environments, it delivers measurable PUE improvements in big data centers, computing hubs, and green buildings where standby losses dominate annual energy consumption.
The cast-coil construction provides superior mechanical strength, moisture resistance, and lightning impulse withstand capability, enabling safe indoor deployment in high-density urban facilities. All units are maintenance-free, self-cooled or fan-assisted, and compliant with IEC 60076-11 for fire-safe, environmentally sensitive applications.
Key Applications
Commonly specified for projects prioritizing ultra-low standby losses, fire safety, and verified sustainability metrics over traditional oil-filled or silicon steel dry-type alternatives.
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Big Data Centers & Computing Infrastructure
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Commercial & High-Rise Buildings
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Transmission & Distribution Systems
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Renewable Energy Integration
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Industrial Manufacturing
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Smart Grid & Utilities
Why Choose Amorphous Alloy Dry-Type Transformer?
All units feature copper or aluminum windings per specification, F/H-class insulation systems, and IP20/IP23D enclosures for decades of reliable, hands-off service.
60–70% no-load loss reduction

Amorphous metal core exhibits near-zero hysteresis loss versus grain-oriented silicon steel, delivering quantifiable annual energy savings especially valuable in always-on digital infrastructure with light average loading.

Flame-retardant & eco-safe design

Cast-resin coil encapsulation eliminates flammable liquids and toxic emissions, meeting stringent indoor fire codes and sustainability certifications without compromising thermal performance or dielectric strength.

Superior mechanical & environmental resilience

Monolithic coil structure resists electromagnetic forces during faults and prevents moisture ingress in humid climates, ensuring long-term reliability where conventional laminated cores degrade.

Maintenance-free lifecycle operation

Sealed coil construction and passive/fan-assisted cooling require no oil testing, gasket replacement, or desiccant servicing, reducing OPEX and downtime in mission-critical facilities.

High insulation & impulse withstand

Optimized winding geometry and resin formulation achieve enhanced BIL ratings, protecting sensitive downstream electronics from grid transients common in renewable-integrated networks.

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Engineering & Global Compliance
Every TSTY Amorphous Alloy Dry-Type Transformer integrates specialized amorphous core handling with dry-type safety standards:
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Amorphous core stress-free assembly

Core stacking performed under controlled tension to prevent mechanical degradation of magnetic properties; post-assembly no-load loss verification confirms 60–70% savings vs. silicon steel baseline.

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Cast-coil integrity validation

Each coil undergoes partial discharge measurement and induced voltage test per IEC 60076-11 to confirm void-free encapsulation and dielectric coordination for indoor surge environments.

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Thermal performance verification

Temperature rise tested at rated load with and without fans to validate cooling system adequacy; hotspot margins documented for overload capability assessment.

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Fire safety compliance

Materials certified to IEC 60076-11 Class F1/E2/C2, with smoke density and toxicity reports available for LEED/BREEAM sustainability documentation.

Technical Specifications
Standard configurations for 30–3,150kVA amorphous alloy dry-type transformers, 10/0.4kV or custom ratios, AN/AF cooling.
Amorphous alloy dry-type transformer parameters
Rated Power (kVA) Vector group Voltage Combination(kV) No-Load Loss (W) Load Loss(W) 120°C(F) No-Load Current(%) Short Circuit Impedance (%)
High Voltage Tapping Range Low Voltage
30 Dyn11 6
6.3
6.6
10
10.5
11
±5%
±2×2.5%
0.4 70 710 0.6 4
50 90 1000 0.5
80 120 1380 0.5
100 130 1570 0.5
125 150 1850 0.4
160 170 2130 0.4
200 200 2530 0.4
250 230 2760 0.4
315 280 3470 0.3
400 310 3990 0.3
500 360 4880 0.3
630 420 5880 0.3
630 410 5960 0.3 6
800 480 6960 0.3
1000 550 8130 0.2
1250 650 9690 0.2
1600 760 11700 0.2
2000 1000 14400 0.2
2500 1200 17100 0.2
1600 760 12900 0.2 8
2000 1000 15900 0.2
2500 1200 18800 0.2
Customization & Optional Features
Every TSTY Amorphous Alloy Dry-Type Transformer is built to order with options tailored for indoor, fire-sensitive, and high-efficiency applications, distinct from oil-immersed or standard dry-type offerings:
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Enclosure configuration

IP20 ventilated steel enclosure for indoor use, or IP23D stainless steel weatherproof housing for outdoor/harsh environments; removable panels for easy inspection and optional acoustic lining for noise-sensitive spaces.

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Cooling system adaptation

Natural air convection (AN) for units ≤200kVA or low-loss profiles; forced-air fans (AF) with thermostatic control for higher capacities or overload requirements; optional redundant fan sets for N+1 cooling redundancy in Tier IV data centers.

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Voltage regulation strategy

Off-circuit tap changer for fixed-ratio base-load applications, or on-load tap changer (OLTC) for sites with significant voltage fluctuation; tap ranges and step voltages customizable to match local utility tolerance bands.

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Winding material selection

Copper for maximum efficiency and short-circuit strength, or aluminum for cost-sensitive projects with equivalent thermal performance; both options validated for amorphous core compatibility and cast-coil adhesion.

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Indoor/outdoor deployment readiness

Indoor units with drip-proof top covers and anti-condensation heaters; outdoor units with sealed cable boxes, UV-resistant coatings, and integrated surge arresters for direct overhead line connection.

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Smart monitoring integration

Embedded PT100 sensors in LV coils and core clamps with Modbus/IEC 61850 outputs for BMS/DCIM integration; optional fan runtime counters and insulation resistance monitors for predictive maintenance.

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Sustainability & certification support

Custom nameplates with QR codes linking to EPD/LCA reports, carbon footprint calculations, and recycling instructions; optional third-party efficiency verification labels for green building compliance.

Support & Documentation
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IEC-compliant datasheets and one-line diagrams
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Full type-test reports (lightning impulse, etc.)
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Installation, operation & maintenance manuals
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Regional technical support: 24/7 engineering assistance + spare parts hubs in Asia, Africa, and the Middle East

Ready to Specify for Your Project?

Tell us your project requirements—voltage level, environment, grid code, or delivery timeline—and we’ll provide a compliant, optimized solution.

Ready to Specify for Your Project?